Thursday, 8 August 2013

Tough luck for Spookworks - Jane Cowling Phoenix Stages Report


It had to happen eventually.  Spookworks had a 100% finishing record dating back to 2008. Even Las Vegas high rollers know you simply cannot beat the odds forever.
   
Regrettably it came when it would do the most damage.  Chasing a 100 point deficit in the RAF Rally Championship a good result was needed to stay in touch going into Round 4.  The car was prepped to the highest level ever and seemed invincible. A thorough pre event check was carried out and everything seemed great.  There was a feel of an upset in the air.....


Twas the night before and all looked - spectacular!
Sadly it all fell apart on Stage 1.  After leaving the line the intercooler pipe which connects to the inlet manifold detached and left us without boost for the first 7.4 mile stage around Fulbeck.  We limped the car through the Stage dropping over 2 and half minutes.  The service crew were right on it and using copious amounts of zip ties the simple problem was resolved and we naively started to talk about how we were going to approach the next 9 stages to try and play catch up.

Stage 1 and already drama.  Cable Tie origami is used to keep the wayward intercooler pipe attached. 
Stage 2 and off the line the launch control decided to add to our woes and we spent the entire stage crawling round at 3000rpm as the launch control refused to disengage.  We dropped another 2 and a half minutes while we cruised around.  As we limped into service, we were at the complete bottom of the leaderboard with minutes between us and the next car.  Despite the best efforts of the boys in service we were unable to track down the fault.  But luckily for us the Oracle was in the next service bay and he graced us with his golden touch and using his black magic plugged his laptop in to the car and simply deleted the launch control.  Problem fixed.  From now on in it was just about fun, as the time difference for any sort of result had now been completely extinguished.

More drama - launch control is not so much "go" as "slow"
Another stage another drama.  The car spent more time on the jack than on the stage.
Stage 3 and the Spookworks Subaru left the line like a banshee and catapulted us into the stage.  Back on full song, the car handled perfectly, devouring the distance and ripping up the stage. Despite being only a small stage (4 miles) we managed to catch the previous car released into stage 30 secs before us (also a Subaru).  But still it appeared our luck was not to be as a fellow competitor had beaten the stage bogey time (the quickest theoretical time for the stage) and as a result the whole field was given a notional time of 4.09 meaning that all our good work was in vain!

Playing catch up at the Jane Cowling Rally.  Plenty of go once she gets going...!
Stage 4 was all about driver error.  Pushing too hard to catch up time, 2 overshoots on slippery gravel chicanes meant a time of 3:51.  Ok but 30 secs behind the fastest time set for Stage 4.  However at least all seemed well and the car was in fantastic form and we were ready to tackle the remaining 6 stages at maximum attack.

With the mechanicals fixed - the pink bit behind the wheel needs some tweaking....
They say bad luck comes in threes, but we must have ordered a double! Off the line on Stage 5 and after 3 corners a misfire robs us of vital power and another cruise around the 4.5 mile stage beckons. Upon crossing the finish we pulled up at the time control and were considering what might be causing the misfire and when our luck would change when it did - for the worse.

Even the Spookworks Media Team worked out that all the action was sadly in the Service Area!

Smoke started appearing from the corners of the bonnet and a strong burning smell meant the day was now at its lowest.  We jumped out of the car and emptied 2 powder extinguishers and 1x 20 litre container of water on to a burning turbo.  After some frantic action the fire was brought under control and eventually extinguished along with our hopes for the event and most of our aspirations for a record 4th RAF Championship.  The cause of the fire perhaps summed up the bad luck of our day as it is unlikely we will ever have a repeat of these circumstances no matter how many more rallies we do.

Blaze of Glory and  Rock Bottom - Here it is......a sad end to a difficult day.
In essence the water pipe came off the side of the turbo and sprayed anti-freeze into and over our turbo blanket.  Then completely unconnected but occurring almost in sequence the turbo up pipe welds cracked causing the turbo pipe to allow flames to escape ignite the antifreeze now on the blanket.  The resulting fire took 5 mins to put out and resulted in significant damage to the engine, wiring and turbo.

We immediately retired and pushed the car back into service.  Game over.


A full investigation is yet to be carried out but with the next event looming over the horizon, Spookworks are gonna need all hands on deck to get the car turned around in time for Round 4.

The boys in service proved to be the stars of the show and without them we would not have got past Stage 1!
The Spookworks Management Team would like to thank the marshals at the end of stage 5 for their help in extinguishing the fire and Jase for actually bringing the fire under control and minimising the damage.  Big thanks go to Dean, Josh and Woody from teh service crew who kept us going as long as we could with some amazing work and of course the Oracle for just being the Oracle.

More details and pics to follow as we begin the rebuild.

Next event is the Woodbridge Stages on 22 September.



Lets hope that we can put all this behind us and that the Spookworks DNF record stays at 1!



Tuesday, 6 August 2013

Disaster for Spookworks - Retirement due to engine fire Stage 5

Sadly after 4 stages of trouble Spookworks finally conceded defeat after an engine fire at the end of stage 5 which ended any hopes of continuing.

The team had been plagued by problems all day including such oddities as launch control failure and a renegade intercooler pipe.  This is the first DNF in Spookworks history.  A very sad day indeed.  Full report to follow.

Anyone bring any sausages?  Spookworks stops for a end of stage 5 impromptu BBQ.  

Monday, 29 July 2013

Breaking News - Spookworks seeded 35th for this weekend's Jane Cowling Memorial

A source from within Spookworks HQ has suggested that the team are seeded 35th for this weekends event.  Given previous results this seems quite a low seeding but there is no official confirmation yet from rally organisers.  More to follow.....



Wednesday, 10 July 2013

Spookworks enter the Jane Cowling Memorial Phoenix Stages Rally

It was revealed last night that Spookworks have entered the Jane Cowling Memorial Phoenix Stages Rally on the 4 August.

3d_welcome01_darkbg.gif
The organising club's crest has wings...surely that's a good sign?!

Held at Fulbeck Airfield in Lincolnshire, 55 miles over 10 stages await the team who have not turned a wheel since bringing home 3rd in class and 7th overall at the inaugural London Rally for Heroes.

In the heart of RAF country could a little corporate knowledge be an advantage?
Team spokesman said:  "Its exciting to be going back onto the stages after a 3 month absence.  The car is in top form and has undergone some minor developments in the break so we are looking forward to getting out there and see how competitive we can be.  It will be a tough event though - the entry list reads like a who's who of single venue rallying.  Arron Newby, who won last year, Martyn England, Ben Cressey and many more are going to be very tough and super quick so it will be a real challenge.  We have caused a few upsets before and there is no reason we cannot do it again".

Spookworks last outing was a giant killing performance.  3rd in class and 2nd overall...time for some more scalps?
The entries close on the 1st August. More details to follow.....

Wednesday, 15 May 2013

Spookworks - Battle Damage Assessment - London Rally for Heroes.



Nearly a month has gone by since Spookworks great result at the London Rally of Heroes and only now after the car has been in quarantine for a month, has it been safe to conduct some form of battle damage assessment, effect repairs and prepare the car for the next event.

Ahh the glory days....

Before quarantine, the car rolled off the transporter with symptoms like major electric issues and the most dramatic rattling/grinding sound coming from inside the left rear brake disc. The Spookworks Critical Care Unit (CCU) door was released and the Spookworks recovery crew gingerly entered the quarantine chamber to start surveying the damage.


After a month in quarantine the Spookworks Recovery crew prepare to enter the chamber
 to  begin  a post event battle damage assessment.

The Spookworks Subaru was sitting patiently in the middle of the sterile chamber. Nothing looked to out of place to start off with.  Tyres all inflated, panels all straight, looked like a Subaru....

The car was jacked up and the sump guard removed.  This is when the first clue was uncovered.  One of the sump plug bolts looked like it had just done 9 rounds with a cheese grater.

Parmesan anyone?
Worse was yet to come, as after removing the sump guard the reason for the electrical issues became immediately clear....the wiring loom that runs past the back of the radiator had come loose and ventured too close to the exhaust manifold and lets just say the whole thing looked like a scene from Aliens.


Seriously this could be a backdrop from Aliens...even the rad bleed plug melted.
Stay frosty people.....

This is how close it got to the exhaust manifold -  thats gonna be hotter than  Alex Jones sitting  on a beach in a bikini!
To rectify, the next step will be to cut all the debris away, check the wiring, re-cover, re-secure and get some serious heat protection on there. Thinking a DEI heat sleeve?

Now came the moment of truth.

The car was jacked up and after clearing the area of all non essential personnel the wheel was removed as carefully as a archaeologist carefully uncovering a previously undiscovered dinosaur fossil.  The disc seemed intact.  All clear. The team moved onto Stage 2.

The Spookworks technicians finally identify the rear brake caliper.



Not too bad, the only initial casualty seems to be the missing "U" off the Subaru  caliper sticker. 

The disc was carefully examined and ever so gently and delicately lifted off the hub with precision by several slams from a large ball hammer. The carnage underneath was what no one expected.  2 of the Spookworks boffins passed out at the sight of the damage and one had to be resuscitated at the scene. 

Thankfully, this lucky Spookworks Technician made a full recovery after a short rest. 
The removal of the disc resulted in a number of metal parts instantly falling to the floor and a large metallic dust cloud.

The Spookworks Crew had to wait for the dust cloud to settle before assessing the brake damage.
When the dust settled a pile of debris that looked like molten mettle from a steelworks was all that remained of our once powerful and perfect handbrake mechanism.
After the dust cloud - The initial signs were not encouraging.
The remaining mechanism simply slumped to the floor like a slain dragon.  It actually took a while for the Spookworks Technicians to forensically identify the pieces.  Sadly, with the remains of the left handbrake mechanism looking like next years Turner Prize winner it was time to simply admit defeat and gently remove the entire mechanism and throw it on the scrapheap.  Nothing was salvageable and a complete new mechanism would be required including the back plate.

And the 2014 Turner Prize goes to......

Err this is what it should look like......



And this is what it actually looks like....



So after all was said and done the car was gently wheeled into the Spookworks Development centre where the restoration and repair will soon begin in earnest.  We hope to bring you the details so we can show you the good news recovery "feel good" story before our next event.  First things first though.  Time for an awkward conversation with the Spookworks Financial Manager.....

The amount of damaged parts from the rally were really beginning to add up. 

Thursday, 25 April 2013

Spookworks London Rally of Heroes Report



After the tough experience of the previous event  we were looking forward to bolting on the more familiar 18” Revolution Millennium wheels and getting back to the tarmac.  In fact, Spookworks has been buzzing ever since the London Help for Heroes event was announced back in mid 2012 and we were one of the first to enter once the entry form went live. 

Why - you may ask…..the Help for Heroes link is obvious and with so many of the Spookworks crew having served in Afghanistan and Iraq this was always going to have a special significance that needs no explanation here.  But a multi venue event, less than an hours drive from the marble and titanium atrium of the Spookworks HQ foyer was almost too good to miss.  Add in some of our oldest rivals and sparring partners, a healthy RAF rally contingent, the Land Rovers of the AFRT,  some of the best stages in the area, the beginning and end  at the classic Brooklands race circuit and being waved off the start by the big boss Secretary of State Phillip Hammond…well need I go on.  The event quite literally had everything.


The locals seemed to be getting right into the spirit of the weekend....

In the Spookworks Technology Centre the prep was going pretty well and we seemed to be in a good place.  Alcon provided some fresh calipers, 366mm floating discs and new Spookworks specific Pagid brake pads after a visit from the “Glassback” – a highly secretive code name for a deep cover Alcon retardation engineer.  Add some other tweaks that the boffins did in between poetry recitals and we were actually ready to go in good order.  Even the weather was looking nice so we would avoid a repeat of the Somme battlefield conditions experienced on our first event the Flying Fortress. 

We loaded up the transporter and headed off to Brooklands – not even any traffic really to speak off.  This was all starting to look a little bit too convenient.  So much good luck prior to an event could only mean one thing – trouble on Stage 1.

Scrutineering done, we parked up waiting for the ceremonial start and had a look around the museum at Brooklands.  There is some amazing stuff there and well worth a look.  Even the local Tescos has a piece of the old Brooklands banking going around it.  How guys did 200mph round there back in the 1950s etc I will never understand.  Talk about heroes. 

So out of the Spookworks transporter, line up for start, get waved off the line by some rather attractive ladies and er….straight back on the transporter.  Not the usual start to the rally but it meant that day 1 was over.  A quick bit of brake testing in a car park - you can draw your own conclusions here but this was absolutely essential and it was off to bed for a 0530 start.

Off the startline and....oh....back on the trailer.
Seeded at 27th we had the advantage of the first cars cleaning up the stage and making all the usual mistakes that usually happens to cars higher up the seeding.  As we sat on the start line with cold tyres and brakes we decided to have a cautious start less our prefect pre-event  preparation was just a ruse for an early exit via some obliging trees.  This would be one of 8 scheduled trips round Rushmoor arena so we had other opportunities to get it right and besides it was only 1.76 miles so no point in going too hard too early.

Stage 1 saw us with a time of 2:20.7 the 18th fastest time overall.  There were a few mistakes including one where we rounded a long right hand bend into what seemed a car park!  After a few seconds of trying to work out where to go we found the marker board and were away but the hesitation cost us pretty dear on such a small stage.

Stage 2 was an identical trip round although we were still a bit cautious and set the 12th fastest time with a 2:14 some 6 seconds faster than our previous time and saw us jump 5 places to 13th overall.   We did have some real drama as we pulled up to the time control we had a horrendous noise coming from the rear left of the car. To paint a mental picture grab a set of spanners and put them in a washing machine and put on a fast spin cycle.  It was that kind of noise.  The left wheel refused to turn and we dragged it about 10 metres to get out of the time control and begin the road section.  At first we thought it was the rear differential or even a drive shaft but with finely tuned pure mechanical sympathy we decided use sheer power to rectify the problem Clarkson style and amazingly it worked and the wheel started turning again.

There is truly is nothing that power can't solve.  Next time something seizes just remember it's only because you aren't using enough force...


We immediately abandoned any thoughts of an early retirement or returning to service and after a quick check of brakes and handling set off along the road section to Stage 3 – Minley another 1.7 mile stage.  I should point out that the spanners in washing machine noise was still there and would continue to the end of the event.  At the time of writing we don’t really know what caused it because no one at the Spookworks Tech Centre has been brave enough to remove the rear disc to see what causing the noise but we are pretty sure that we will find the tortured and scarred remains of a Subaru parking brake mechanism. 

Stage 3 Minley.  Running late due to our time lost trying to get the wheels to turn we booked in slightly late to the next stage and we were under real pressure.  We lined up for the stage start only to have a helpful marshal point out that we had a flat right rear tyre.  Things were going from bad to worse.  Luckily as we pulled back away from the start (and very unluckily for the crew involved) a car had gone off in stage and although they were ok apart from a very damaged Porsche, the stage was stopped giving us time to change the tyre. Very lucky indeed.  After a short break and with a new tyre on we started the 1.7 miles of Minley.  With tyres and brakes cold because of the stoppage we started off cautiously again until everything got back up to temperature. We had a few slides and went wide on one of the bends hurting us for time and not surprisingly our stage time was not very good –19th fastest with a 1:59:9 resulting in a dropped spot to 14th overall.

Stage 4 and 5 were two runs through Bramley.  Our first run saw us have slight off after only about 100m where after a small jump the road went sharp left and we went straight on over a bump and into the hedges.  We got out ok by reversing back on to the road but it hurt our time quite badly and it showed;  a 4:15 to set the 20th fastest time and a further drop down the leaderboard to 17th overall.  The second run was much better and more representative of the times the car could do.  No major mistakes we posted the 8th fastest time with a 3:53:3 and this catapulted us up the leaderboard back up to 13th overall.

Back into service – the boffins swarmed around the car like flies on er…. like bees on honey but the 15 mins only left time to check the rear brakes to confirm they were clear, check for crash damage after Bramley and top up with fuel.

Lovely Rushmoor arena - you just can't get enough of a good thing.


Straight back out and twice more around Rushmoor.  We were quite used to this stage now and our times were slightly better with a 2:13 and a 2:08.6 leaving us in 13th overall.
Stage 8 and 9 were at Deepcut Barracks and this was one of the longer stages at 2:12 miles.  The car really seemed to come alive on these slightly longer stages and we had 2 mistake free runs to grab 7th fastest and 5th fastest respectively and moved up to 10th overall. 

Stage 10 and 11 proved to be diametrically opposed.  The event was really beginning to get going now with the longer stages starting to sort out the pack and crews being able to carry some momentum from stage to stage and keep heat in the tyres and brakes.  The first run through Montgomery was brilliant –a cracking stage with a good mix of every type of corner thrown in.  We set the 6th fastest time with a 6:16 on a cracking run but sadly an intercooler pipe decided to part company for the second trip round and we had to limp through the stage losing almost 30 secs over the 3.6 miles and we dropped from 7th to 8th overall as a result. 

Limping back to service on fuel vapour and into the waiting clutches of Dean and Andy who were doing a sterling job.  They are Spookworks best mechanics and to be honest it was their efforts in service that kept us in the rally and we should not be shy about stating that. This event was always a war of attrition and your spannermen were as vital as the cars crew for a good result.

Patched up, intercooler pipe reconnected and more fuel it was back out to the action. Another 2 runs through Rushmoor this time the other way round; with a 2:12 and a 2:02, giving us 8th overall over our old sparring partner and fellow RAF Championship crew , John Franklyn Pryce and Carl Placek also in a Subaru.

Another run through Minley saw us 12th fastest with a 1:53.6 and holding steady an 8th overall.

Yep more Rushmoor - its just like a single venue event except its all in the same place - oh....


This was followed by 2 more runs through Bramley in the reverse direction and we set the 10th fastest and 9th fastest times respectively to move up to 7th overall. Things were going well and the car was just getting better and better.

Back to service for the last time and it was more of the same really, a spanner check, fuel and a swap round of the tyres from back to front to even out the wear.  Only 5 stages remained and to be honest if you offered us a top 10 finish we would have taken it then and there.  The road sections were tight on time and our bad luck at the beginning had all of us completely emotionally drained.

We went back out for yet another trip round Rushmoor with a 2:06 for 18th fastest we just could not seem to get to grip with this short blast and need to work out how we lost so much time here albeit only 4-5 seconds each trip. The car was capable of much more.

2 more trips round Deepcut gave us two 9th fastest times and holding position steady in 7th overall.  Oddly upon leaving Deepcut we noticed the engine temp was sky high and pulled over to try and let the engine cool down and work out what had gone wrong.  Even more strangely with the headlights on all the dials worked and if you switched the headlights off all the gauges went dead.  Looking under the bonnet we noticed that the front wiring loom that runs behind the radiator had come loose and fallen very close to the lava hot exhaust manifold.  The result was like holding a bar of cadburys chocolate to a blacksmith furnace.  The wires had melted into one and as a result the radiator fan was kaput. It seemed the remaining wires were earthed through the headlight circuit somehow and there was nothing we could do except switch off the anti lag to reduce under bonnet temperature and try and nurse the car to the finish.

The final stages of the event were 2 runs round Mercedes World at Brooklands. Thankfully short and simple stages so nothing to be gained but everything to be lost.  Adapting a sort of modern start/stop engine system activated by the ignition key we only ran the engine when we needed to move otherwise it was switched off to try and keep things cool. By the grace of god we had little traffic on the road section and a very small queue at the beginning of the penultimate stage so we were pretty much home and dry so long as the engine kept running and we could complete the 1.76 miles of the Mercedes World stage.

Spookworks invents a new start/stop system.  It cleverly uses the ignition key and is user operated.  It also stops the engine becoming a BBQ.


The final 2 stages went surprisingly well. Our overheating problem seemed to look after itself and despite not running anti-lag on a tight and twisty stage where it would be a clear advantage we did pretty well. Rub 1 was a 2:14 for 10th fastest and the second run was a 2:12 for 12th fastest.  As we pulled through the finish line the relief and sense of satisfaction in completing a rather arduous event on its first running was incredible.  Having almost retired several times we were amazed to get to the finish and to come 7th overall land 3rd in class amongst such a distinguished field was a real achievement.

During the prize giving we managed to amass quite a haul, best RAFMSA crew, 2nd in Class and 1st AEMC crew and nice trophies they were as well. They now have pride of place in the bespoke Spookworks marble floored and guilt edged trophy room.  The car is in reasonable shape given the experience and once we can find someone brave enough to remove the left rear disc we can assess the full damage which lurks beneath.  Spookworks next outing is still to be determined so watch this space for more details. Congrats to all the organising team at London Help for Heroes and to all the competitors that managed to get to the end of the very first event.

How many times round Rushmoor? This is lap 8 or 5 or maybe its 6, no its definitely 4.